• Bubuk PE

    Bubuk PE

Bahasa Indonesia:

Bubuk PE, short for Polyethylene Powder, is a thermoplastic powder made from the polymerization of ethylene monomers. It is widely used in industries due to its chemical inertness, excellent impact strength, and process versatility. PE powder is available in multiple grades and particle sizes tailored for different manufacturing processes, including rotational molding, fluidized bed coating, compounding, Dan sintering.

Pengenalan kinerja produk

 

Depending on the molecular structure and density, PE powder is commonly classified as:

  • Low-Density Polyethylene (LDPE) Powder

  • Linear Low-Density Polyethylene (LLDPE) Powder

  • High-Density Polyethylene (HDPE) Powder

  • Ultra-High Molecular Weight Polyethylene (UHMWPE) Powder


🧪 2. Types and Grades of PE Powder

Jenis Density Range (g/cm³) Aplikasi Khas
LDPE 0.910–0.930 Coatings, adhesives, films
LLDPE 0.915–0.940 Rotomolding tanks, containers
HDPE 0.941–0.965 Pipes, drums, automotive parts
UHMWPE > 0.940 with very high molecular weight Bulletproof vests, liners, bearings

🔬 3. Fitur dan Manfaat Produk

  • ✔️ Ketahanan Kimia yang Sangat Baik: Withstands acids, alkalis, alcohols, and salts.

  • ✔️ Low Water Absorption: Makes it ideal for marine and moisture-exposed applications.

  • ✔️ Good Impact Resistance: Especially LLDPE and UHMWPE variants.

  • ✔️ High Electrical Insulation: Suitable for wire & cable coatings.

  • ✔️ Low Friction Coefficient: Especially UHMWPE—used in sliding applications.

  • ✔️ Custom Colors Available: Via masterbatch addition or pre-colored grades.

  • ✔️ FDA Approved Grades: Available for food and pharmaceutical contact.


⚙️ 4. Manufacturing Processes Utilizing PE Powder

4.1. Rotational Molding (Rotomolding)

  • Widely used in large hollow containers, fuel tanks, and bins.

  • Memerlukan uniform particle size (35–100 mesh) for optimal sintering and wall thickness control.

4.2. Electrostatic Powder Coating / Fluidized Bed Coating

  • Used for dishwasher racks, fencing, pipelines.

  • Powder must be electrostatically chargeable, often surface-treated.

4.3. Compounding & Masterbatch

  • PE powder is a carrier or base in masterbatch formulations for colorants and additives.

  • Free-flowing powders preferred for feeding consistency.

4.4. Compression Molding & Sintering

  • UHMWPE powder is often used for suku cadang berkinerja tinggi, including seals, gears, and guides.


📄 5. Lembar Data Teknis (TDS)

The values below represent a typical specification. Actual data may vary by grade and manufacturer.

Properti Metode Tes Nilai Khas
Properti fisik    
Penampilan Inspeksi Visual White or colored powder
Density (LDPE) ASTM D1505 0.920 g/cm³
Density (HDPE) ASTM D1505 0.955 g/cm³
Particle Size Distribution Laser Diffraction 35 – 100 mesh (customizable)
Bulk Density ISO 60 0.40 – 0.55 g/cm³
Melt Index (190°C/2.16kg) ASTM D1238 0.3 – 30 g/10 min (grade-specific)
Peralatan mekanis    
Tensile Strength at Yield ASTM D638 10 – 30 MPa
Perpanjangan pada Putus ASTM D638 400 – 800%
Modulus Lentur ASTM D790 400 – 1200 MPa
Ketahanan Benturan (Izod) ASTM D256 No break (notched)
Sifat Termal    
Titik lebur DSC 110°C (LDPE), 130°C (HDPE)
Vicat Softening Point ASTM D1525 95–120°C
Konduktivitas Termal ASTM C177 0.40 W/m·K
Properti Lainnya    
Penyerapan Air (24 jam) ASTM D570 <0.01%
Flammability Rating UL94 HB (V-2 possible with additives)
Food Contact Compliance FDA 21 CFR, EU 10/2011 Available (food-grade only)

🔒 6. Packaging and Storage

  • Standard packaging: 20 kg bags, 500–1000 kg jumbo bags, atau customized container loads.

  • Moisture barrier liner is used in moisture-sensitive applications.

  • Shelf life: 12 bulan in dry conditions.

  • Store in a cool, dry, shaded warehouse; avoid direct sunlight and humidity.


🌱 7. Environmental & Safety Information

  • PE powder is non-toxic, inert, Dan recyclable.

  • Burning produces CO₂ and water, but care must be taken not to overheat and generate decomposition products.

  • During processing, dust control systems and PPE are required to avoid inhalation hazards.

  • Complies with RoHS, MENCAPAI, Dan WEEE directives (depending on grade).


📊 8. Typical Applications by Grade

Industri Menggunakan Recommended PE Powder
Otomotif Fuel tanks, mud guards, under-hood parts LLDPE, HDPE
Konstruksi Pipes, ducts, wall panels, membrane coatings HDPE, LDPE
Consumer Goods Water bottles, containers, household goods LDPE, LLDPE
Agriculture Irrigation pipes, chemical storage bins HDPE, UV-stabilized grades
Listrik Insulating coatings, wire harnesses LDPE, crosslinkable grades
Laut Floatation devices, buoys, boat parts LLDPE, HDPE
Food Packaging Film layers, caps, bins FDA-compliant LDPE or HDPE

🧰 9. Opsi Kustomisasi

Manufacturers and compounders offer PE powder in:

  • Various particle sizes (20 mesh – 200 mesh)

  • Color-matched or pre-colored powders

  • Antistatic, UV-stabilized, atau flame-retardant versions

  • PE/PP blends atau recycled content grades

  • FDA/NSF approved food-safe grades


🤔 10. Pertanyaan yang Sering Diajukan (FAQ)

Q1: Can I use PE powder in 3D printing?

👉 Some manufacturers offer powder bed fusion-compatible PE grades, but typically other polymers (e.g., PA12) are preferred for precision.

Q2: How do I ensure good dispersion of PE powder in a resin system?

👉 Use high-shear mixers, and optionally surface-treated powders to improve compatibility.

Q3: Is PE powder biodegradable?

👉 No. Standard polyethylene is not biodegradable, Tetapi oxo-degradable atau biopolymer-blended grades exist.

Q4: Does PE powder shrink upon cooling?

👉 Yes, especially HDPE. Mold design must account for shrinkage rate (~1.5–4%).

Q5: Can PE powder be used with fiberglass or mineral fillers?

👉 Yes, and it is often blended with talc, glass fiber, or mica to improve stiffness or thermal resistance.

Bubuk PE

aplikasi

Automotive Industry,Construction Industry,Aerospace Industry,Electronics Industry,Coatings and Paints

  • Nama merk :
    komposit TF
  • Nama Produk :
    Bubuk PE
pertanyaan

Pertanyaan Umum

Q :

Can I use PE powder in 3D printing?

A :

Some manufacturers offer powder bed fusion-compatible PE grades, but typically other polymers (e.g., PA12) are preferred for precision.

Q :

How do I ensure good dispersion of PE powder in a resin system?

A :

Use high-shear mixers, and optionally surface-treated powders to improve compatibility.

Q :

Is PE powder biodegradable?

A :

No. Standard polyethylene is not biodegradable, but oxo-degradable or biopolymer-blended grades exist.

Q :

Does PE powder shrink upon cooling?

A :

Yes, especially HDPE. Mold design must account for shrinkage rate (~1.5–4%).

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